Showing posts with label rubber. Show all posts
Showing posts with label rubber. Show all posts

Rubber from Microbes  

Posted by Big Gav in , ,

Technology Review has an article on "renewable rubber" - Rubber from Microbes.

Working with Goodyear, biotechnology company Genencor has been engineering bacteria that make isoprene--the chemical used to make tire rubber--from sugars derived from biomass. But ramping up microbial production of isoprene to such a scale that it can compete with petroleum-derived rubber has proven to be a major challenge.

Yesterday at the American Chemical Society meeting in San Francisco, researchers from a Palo Alto, CA-based research division of Genencor described further modifications to the metabolic pathways of the microbes that improve the yield of bioisoprene. The company will decide on plans for building a bioisoprene pilot plant next year.

Microbes including E. coli naturally make small amounts of isoprene as part of their metabolism, but not nearly enough to be used on an industrial scale. To improve the yield, bioengineers at Genencor, which began working on bacterial systems for producing isoprene in 2007, initially made changes to two metabolic pathways that converge to create an isoprene precursor. But yields were still low because the bacteria's existing genetic machinery takes a meandering path to create isoprene from this precursor. In the most recent results, the company added to the E. coli a plant gene coding for isoprene synthase, an enzyme that converts the precursor directly into isoprene.

Isoprene, which is a gas at room temperature, bubbles out of the cells without damaging them, then out of the fermentation broth. Genencor senior director of business development Rich Laduca says that with no refinement, this system can produce 99 percent pure isoprene gas. Purity is critical because trace contaminants can foul the catalysts used to polymerize isoprene to make synthetic rubber. Goodyear has used Genencor's bioisoprene to make synthetic rubber, which it then used to make several prototype tires.

"We're looking for renewable resources to reduce our dependence on foreign oil," says Jesse Roeck, director of global materials science at Goodyear. Roeck says the isoprene work is still a research project, but that the chemical may be in tires on the market in three to five years.

New Tires Made of Oil from Orange Peels  

Posted by Big Gav in , ,

Earth911 has an article on making tires using orange oil instead of crude oil - New Tires Made of Oil from Orange Peels.

Tire manufacturer Yokohama is now selling a model made with 80 percent non-petroleum material, substituting orange oil as the primary ingredient to make vulcanized rubber.

The new tire is called the Super E-spec™ and has already received the Popular Mechanics Editor’s Choice Award in 2008. Yokohama will initially market the tire for hybrid car models such as the Toyota Prius.

“The eco-focused dB Super E-spec mixes sustainable orange oil and natural rubber to drastically cut the use of petroleum, without compromising performance,” Yokohama vice president of sales Dan King said. “It also helps consumers save money at the gas pump by improving fuel efficiency via a 20-percent reduction in rolling resistance.”

Orange oil is considered sustainable because it is produced from a renewable resource. The same philosophy of reducing petroleum use is utilized in producing plastics from corn starch or vegetable oil.

Yokohama has yet to release the environmental impact of disposing these tires, which typically provides an environmental concern. The petroleum in traditional tires can burn for months in a landfill and is difficult to extinguish. These fires also release black smoke and toxins into the air. Yokohama has not specified whether the orange oil will biodegrade over time.

The process for recycling tires involves devulcanizing the rubber, which would essentially remove the oil and extract natural rubber. Because this is an expensive process, used tires are often shredded and turned into playground surfacing or additives for the soil in sports turf. It can also be reused as artwork.

A Visit To Malaysia  

Posted by Big Gav in , , ,

I spent a week in Malaysia back in June, loafing about in the sun on the island of Langkawi. While I mostly tried to ignore the news flow, I did read the local paper each day and there seemed to be plenty of energy related stories on the boil. These ranged from prominent exposure of the global "energy and food crises" to more locally focused issues, which I'll take a look at in this post.

Tourism

Tourism is Malaysia's third largest foreign exchange earner after manufactured goods and palm oil, so rising fuel prices are likely to crimp the local economy (although palm oil exports would seem likely to offset the impact on the other 2 sectors).

This was borne out anecdotally during my visit, as the resort driver who took us to the airport at the end of our visit noted that off season was much quieter than normal, with a occupancy rate of around 30% compared to the usual 50%, which he blamed on the rising price of oil. This doesn't seem to be reflected in overall visitor numbers so far though, so perhaps it is just the higher-end resorts that are being impacted so far.



As taxi drivers go he seemed remarkably well-informed about energy issues, following this opening gambit with a long line of questions about my opinion of the future of oil prices, the pros and cons of using LPG / CNG fuelled cars vs electric cars, what energy sources Australia used to generate electricity, how much fossil fuel we export and the impact of the Australian drought on rice prices.

Oil Production

Malaysian oil reserves, believed to be around 4 billion barrels, are estimated to last less than 20 years at the current rate of production. The country is now widely assumed to now be past peak. The country is still a net oil exporter, however there has been speculation that this may end as soon as 2011, becoming yet another example of the "export land" phenomenon.

The EIA forecasts that Malaysia’s oil production will fall to 693,000 bbl/d in 2008, a 13 percent decrease from 2006 levels. Most new oil fields are located offshore. Recent finds have largely been off Sabah state on the island of Borneo, with 26 deepwater fields discovered since Murphy Oil discovered the Kikeh field in 2002. Seven of these fields are slated for development over 2008 to 2012. For the time being, these new fields are compensating for the depletion of existing fields, with production rebounding somewhat recently.





Oil represents around 10% of Malaysia's export income.

Peak oil wasn't mentioned in the local press during my visit, though Shell was doing a roadshow of their latest scenario planning output - Blueprints or the Scramble.

Petronas

Petronas is Malaysia's national oil company - wholly owned by the government and reporting directly to the Prime Minster (not Parliament). It ranks in the top 100 corporations globally, is the 8th most profitable in the world and the most profitable in Asia.


Petronas' oil income has enabled the Malaysian government to fund all sorts of grand experiments, from the famous Petronas Towers in Kuala Lumpur to paying for Malaysian astronauts to go into space as passengers on Russian expeditions - this wasteful expenditure has come in for criticism though from people concerned that this dwindling income stream could be put to better uses and is often being wasted.

This criticism has increased in recent months, as Petronas' soaring income has been matched by cuts to government fuel subsidies, resulting in a 40% jump in the price of fuel (though it is still cheap enough for smugglers to try to arbitrage the price difference between Malaysia and Thailand it seems, judging by the local press) and sparking protests across the country.

The government has responded to the unrest by offering a special dividend to "ease the people's burden".

The company is trying to adapt to declining discoveries in its home market by expanding abroad in a variety of locations, including Myanmar, Russia, Mauritania, South Africa, Sudan and Iran.



Palm Oil And Food Prices

Malaysia is one of the world's largest producers of palm oil - an important feedstock for biodiesel production.



The price of palm oil has soared in recent years, from around 1200 ringgit per ton to almost 4000 ringgit per ton - only recently sinking back to the 3000 ringgit per ton mark.

Oil palm cultivation uses 67 percent of Malaysia's agricultural land, and around 500,000 people work in the industry. The country expects palm oil production will hit 20 million tonnes by 2020.

There has been concern expressed locally as well as internationally about the impact on food prices of using palm oil for fuel instead of for cooking. There are also concerns that continued expansion of oil palm cultivation will mean extinction for the orang utan.

During the mild panic that erupted over rising rice prices in the first half of the year, the Malaysian government threatened to start bartering palm oil for rice, bypassing international commodity markets entirely.



Gas Prices And Rubber Gloves

Rubber prices have soared in recent years, with rubber plantations now expanding rapidly as a result, sometimes at the expense of palm oil plantations.

My energy enthusiast taxi driver noted that this has been positive for rubber farmers like his father, who are frequently small holders and traditionally had a difficult and lowly paid job. Apparently over the past decade incomes for these farmers have increased 10 fold, from something like $30 per month to $300 per month (no - you won't get rich becoming a rubber farmer).



Gas prices have also risen sharply, amplified by cuts to government subsidies.

The combination of these two factors has meant trouble for rubber glove manufacturers, who use both rubber and gas in glove production. One Malaysian business, Kossan, is the world's third largest glove manufacturer - producing 12 billion items per year - with gas comprising the bulk of production costs. Another Malaysian producer, Top Gloves, is the world number one, producing 30 billion gloves per year.

Glove manufacturers aren't the only ones impacted, with the price of tyres and rubber boots also on the rise.

Somewhat surprisingly, given Malaysia's relatively plentiful gas supplies, peninsula Malaysia has insufficient supply to meet demand, with 23% of gas used imported.

This has lead to the bizarre situation of the country building coal fired power plants to meet its energy needs, baulking at building a gas pipeline and instead relying on Indonesian coal exports. On a slightly brighter note, the coal plants are replacing a lot of existing diesel fuelled generators, and the government is promoting the upgrade of old gas turbines to new efficient models.

The Rubber Barrens  

Posted by Big Gav in ,

Reuters report that growing rubber trees for the tire industry is responsible for shrinking Chinese rainforests.

Three decades ago, jungles and high mountain forests covered about 70 percent of Xishuangbanna, tucked between China's borders with Laos and Myanmar. By 2003, that proportion had shrunk to less than 50 percent.

"With rubber prices rising like crazy, any tree that can be cut down has been cut down to make way for rubber," said Liu, a professor at the Xishuangbanna Tropical Botanical Garden, run by the Chinese Academy of Science.

Rainforests have been reduced to patches of protected zones in Xishuangbanna, one of the top rubber producing regions in China, as double-digit economic growth has caused increasing encroachment on China's last remnants of uncultivated land.

The official figure for Yunnan Province's rubber acreage is 334,000 hectares, about 43 percent of the country's total acreage, but the real figure may be much higher.

China consumed 2.35 million tonnes of natural rubber in 2007. About 70 percent of that was imported from abroad, mainly from Thailand, Malaysia and Indonesia, Southeast Asian countries that are also facing deforestation from expanding rubber plantations.



On a more positive note, Grist has a post on sustainable rubber farming (in more ways than one) in the Amazon.
Hard up for ways to preserve the Amazon rainforest, the Brazilian government has announced it's opening a condom factory that will use rubber harvested sustainably from the imperiled rainforest -- no tree-chopping required. The latex will come from the Chico Mendes reserve, named for a well-known Amazon activist gunned down by ranching interests.

Conservationists hope that providing locals economic incentive to leave the forest intact will help slow deforestation. The Brazilian government is also touting the program as a buy-local initiative; the new factory aims to displace about 100 million of the roughly 500 million condoms the country imports annually and distributes for free as part of its initiative to fight HIV/AIDS.

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